Bumper Project
Prior to July 1946, Major General
H. N. Toftoy, then Colonel, Chief of the Research and Development
Division, Office of the Chief of Ordnance, suggested the
possibility of combining the V-2 rocket and WAC Corporal.
This would provide a two-stage rocket capable of reaching
heretofore unattainable altitudes and would greatly increase
the possibilities of upper atmosphere research.
On June 20, 1947, the Bumper
Program was inaugurated. This was a co-operative program
established among the agencies responsible for the various
phases of the basic programs. The purpose of this program
was to investigate launching techniques for a two-stage
missile and separation of the two stages at high velocity,
to conduct limited investigation of high-speed high-altitude
phenomena, and to attain velocities and altitudes higher
than ever reached.
Over-all responsibility
for these missiles was given to the General Electric Company
and were included in the Hermes Project. The Jet Propulsion
Laboratory of the California Institute of Technology was
assigned responsibility for the theoretical investigations
required, the design of the second stage and basic design
of the separation system. The Douglas Aircraft Company
was assigned responsibility for fabrication of the second
stage and detail design and fabrication of the special
V-2 parts required.
Thorough study was made
of the problems and difficulties to be encountered and
several methods of combining the rockets were investigated.
In the design finally decided upon, the powder rocket
booster, normally used to launch the WAC Corporal, was
dispensed with in order to limit the size of the combination
missile and to allow the smaller rocket to fit as deeply
as possible into the V-2, and yet retain enough space
in the instrument compartment of the V-2 for housing the
indispensable components of the guidance equipment. Also
fitted within the instrument section were the guide-rails
and expulsion cylinders used as a launcher for the WAC
Corporal. These cylinders were activated by means of a
compressed-air-bottle through a pressure reducer and a
solenoid valve. This valve was activated by the final
cut-off signal of the V-2, causing the fins of the WAC
Corporal to slide out of the three slots in the upper
part of this warhead launcher.

Eight of these missiles
were assembled during the Bumper Program and the first
six were launched at White Sands Proving Ground. The first
Bumper-WAC was fired on May 13, 1948. This was the first
large, two-stage rocket to be launched in the Western
Hemisphere. This first combination rocket had a short
duration, solid propellant motor propelling the second
stage and the WAC attained only slightly more speed and
altitude than the V-2. The firing was considered successful
in all details. The second Bumper was fired on August
19, 1948 and, like Bumper 1, contained only a partial
charge. The velocity of the V-2 was about ten percent
below normal, but the steering was good. Up to 28 seconds
the propulsion system was performing normally, but at
33 seconds the turbine started to overspeed. It reached
a peak speed of 4,800 rpm a few tenths of a second later,
then decreased in the manner typical of an overspeed trip.
This action was attributed
to the premature closure of the alcohol preliminary valve
in the V-2, due to a failure in the controlling circuit.
On September 30, 1948,
the third missile was launched. The second stage used
a liquid propellant with 32 seconds burning time. Operation
of the V-2 was successful in all aspects; however, the
second stage motor exploded just prior to separation.
The fourth Bumper, like the third, used a liquid propellant
with 32 seconds burning time for the second stage. The
flight appeared normal in every respect and missile velocity
was close to average. A break in the alcohol piping resulted
in an explosion in the tail section at 28.5 seconds. This
caused the jet to broaden, the telemetry record to fail,
the beacon signal to disappear and the servo signals to
increase to near maximum. The spurious signals drove the
jet vanes hard over, causing the missile to execute a
fast turning motion. Impact followed. The only other known
tail explosions occurred in another series of modified
V-2 missiles, which, like Bumper, involved major structural
changes.
Bumper 5, fired on February
24, 1949, was the first Bumper to be fired with a fully
tanked second stage which allowed 45 seconds burning time.
This flight was successful in every phase. Thirty seconds
after take-off the V-2 had attained a speed of 3,600 miles
per hour and the V-2 and the WAC Corporal separated. The
WAC, with its power added to that of the V-2, attained
a speed of 5,150 miles per hour and an altitude of approximately
250 miles. This was the greatest velocity and the highest
altitude ever reached by a man-made object. The nose cone
was instrumented to measure temperatures at extreme altitudes.
In addition, the WAC carried telemetry which transmitted
to ground stations technical data pertaining to conditions
encountered during flight. This was the first time radio
equipment had ever operated at such extreme altitudes.
Although the missile had been tracked by radar for most
of its flight, more than a year passed before the smashed
body section was located.
The sixth V-2 WAC combination
missile to be fired at White Sands Proving Ground was
launched on April 21, 1949. This missile also had a fully
tanked second stage, and it was hoped that the performance
of Bumper 5 could be surpassed. The nose cone was instrumented
to record data on cosmic radiation at altitudes greater
than could be reached by other missiles. Performance was
normal for 47.5 seconds when the cut-off relay was operated
by some malfunction in the control system. It was considered
that excessive vibration, due to structural changes made
to accommodate the WAC Corporal, could have caused this
failure as well as the failure of missiles 2 and 4.
Bumper missiles 7 and 8
were shipped from White Sands Proving Ground to Florida
by standard Army tractor and flatbed for firing at the
Joint Long-Range Proving Ground. Since the V-2 missiles
previously shipped to Norfolk, Virginia, had been damaged
in transit, modifications were made in the shipping cradle
in that the rigid tail support was replaced by a partially
inflated truck tire which provided a non-rigid support
for the tail. The Army vehicle was driven with extreme
care and the missiles arrived in excellent condition.
In general, the conventional
V-2 ground equipment was used. The one major change was
in the type of working platform used to service the upper
levels of the missiles. The platforms were made up of
standard commercial iron pipe scaffolding of the type
commonly used by painters. These assemblies were mounted
on casters. The scaffolds, extending to about 55 feet
above the concrete pad had sufficient strength and rigidity
for the purpose.
The first attempt to launch
Bumper 7 was unsuccessful due to moisture collected within
the missile. It was necessary to return it to the hanger
where it was dried and rechecked.
Two steps were taken to
reduce the probability of further condensation troubles:
(1) silicone grease was applied at vulnerable points and
(2) the loading sequence was reversed to load liquid oxygen
after loading hydrogen peroxide. These measures proved
adequate in two subsequent launchings.
Bumper 7 was successfully
fired on July 29, 1950. Bumper 8 had been fired on July
24, 1950. The experiments to be carried out on these missiles
called for a relatively low trajectory, with a separation
angle of approximately 20 degrees from horizontal. The
General Electric Report on these firings stated:
"This trajectory required
a relatively rapid turn during the powered flight of the
V-2. Both missiles made the turn successfully and the
general performance appeared good. A closer examination
of the trajectory data showed, however, that the program
had been greater than desired. Trajectory data showed
the separation angle for Bumper 7 to be approximately
10 degrees and that for Bumper 8 to be about 13 degrees.
The fact that the two trajectories showed the same type
of discrepancy indicated a systematic rather than a random
fault. Since it seemed highly improbable that the pitch
device itself would fail in such a fashion as to increase
the program, precession of the pitch gyro circuits had
been modified to obtain a much larger than normal program,
these circuits were among the first investigated. This
investigation turned up a "sneak-circuit" which caused
the erecting motors of the pitch gyro to be energized
after take-off. This in turn caused a procession which
operated to increase the program angle. This fault appeared
to answer fully the observed discrepancy."
Notwithstanding the error
in trajectory, Bumper 7 attained a speed of Mach 9, the
highest sustained speed that had ever been reached in
the Earth's atmosphere. Results of these launchings were
discussed in Patrick Air Force Base, Long-Range Proving
Ground Division, Technical Report No. 1, "Bumper Missiles
7 and 8," Sept. 29, 1950.
Through Bumper firings,
it was learned that the speed of a rocket or missile could
be increased with each successive stage. Step-rockets,
fired when the assisting rocket was at maximum velocity,
gave the final rocket a speed equal to all stages. Innumerable
problems connected with rockets motor ignition at high
altitude and attachment and separation of successive stages
were solved satisfactorily, providing a basis for later
missile designs requiring similar experiments. The program
was officially concluded in July 1950.
Bumper Flight Data
Round |
Date
Fired |
Fired
By |
Altitude
|
Velocity
|
1. |
May 15, 1948 |
General Electric
|
V-2
- 69.7 miles
WAC - 79.1 miles |
4,010
feet per second
4,410 feet per second |
REMARKS: Short duration,
round successful
Round |
Date
Fired |
Fired
By |
Altitude
|
Velocity
|
2. |
Aug. 19, 1948 |
General Electric
|
V-2
- 8.28 miles
WAC - 8.1 miles |
1,250
feet per second
1,240 feet per second |
REMARKS: Failed in the
first stage
Round |
Date
Fired |
Fired
By |
Altitude
|
Velocity
|
3. |
Sept. 30, 1948
|
General Electric
|
V-2
- 93.4 miles
WAC - **** |
4,625
feet per second |
REMARKS: Failure in the
second stage, explosion prior to seperation
Round |
Date
Fired |
Fired
By |
Altitude
|
Velocity
|
4. |
Nov. 1, 1948 |
General Electric
|
V-2
- 3 miles
**** |
1,280
feet per second
**** |
REMARKS: Failure in first
stage due to break in alcohol piping
Round |
Date
Fired |
Fired
By |
Altitude
|
Velocity
|
5. |
Feb. 24, 1949 |
General Electric
|
V-2
- 63 miles
WAC - 248 miles |
3,850
feet per second
7,553 feet per second |
REMARKS: Fully fueled round
used and attained highest altitude to that date of almost
250 miles. In addition to testing equipment the flight
was used to measure upper air temperatures.
Round |
Date
Fired |
Fired
By |
Altitude
|
Velocity
|
6. |
April 21, 1949
|
General Electric
|
V-2
- 31 miles
WAC - **** |
2,600 feet per
second
**** |
REMARKS: Failed in the
first stage. Vehicle was supposed to obtain cosmic ray
data at altitudes unattainable by other rockets
Round |
Date
Fired |
Fired
By |
Altitude
|
Velocity
|
8. |
July 24, 1950 |
General Electric
|
|
|
REMARKS: Fired at the Long-Range
Proving Ground, Florida at a very low angle of attack.
Round |
Date
Fired |
Fired
By |
Altitude
|
Velocity
|
7. |
July 29, 1950 |
General Electric
|
|
8,213 feet per
second |
REMARKS: Round 7 launch
was delayed because of moisture in the vehicle. The WAC
achieved the highest sustained speed in the atmosphere
to that date. Fired at the Long-Range Proving Ground,
Florida.
|